Case Handling & Order Picking

What Sets PassX Apart

Case Handling & Order Picking Solutions

Solutions

Automated Robotic Order Picking for Last Mile Deliveries

A fully autonomous piece-pick system engineered for high-throughput warehouse environments. Robots intelligently navigate the floor, pick individual items, and transport them directly to the packaging area — running continuously, 24 hours a day, 7 days a week. Proven to reduce labor requirements by 75–80% depending on product mix, this solution delivers measurable ROI from day one.

24/7 Operation 75–80% Labor Savings Piece Pick

Talk to a Specialist Fully Autonomous

Carton & Case Picking-to-Person Solution via AGV

Designed specifically for warehouses with ceiling heights up to 12 feet, this AGV-driven goods-to-person system is the smart, economical entry point into warehouse automation. Automated Guided Vehicles retrieve cartons or cases and deliver them directly to stationary pickers, eliminating unnecessary travel time and dramatically improving throughput — all without a major infrastructure overhaul.

≤12 ft Ceilings AGV-Powered Cost-Effective

Talk to a Specialist High ROI Entry

Container Loading and Unloading Robotic Solution

Container Loading & Unloading Robotic Solution

Built for the dock door, this industrial robot handles up to 800 cases per hour — non-stop, in any weather condition, inside refrigerated or ambient trailers alike. By eliminating manual unloading, it dramatically reduces the risk of repetitive-strain injuries while delivering consistent throughput that human teams simply cannot match around the clock.

800 Cases/hr All Weather Injury Prevention

Talk to a Specialist Non-Stop 24/7

Plug & Play Case Handling Robot

The fastest path to automation in your existing facility. This system installs directly onto your current racking infrastructure with zero structural modifications required — up and running in days, not months. One of the fastest-growing automated case handling platforms in the industry, it's built for operations that need results now without disrupting current workflows.

No Racking Mods Days to Install Fastest Growing

Talk to a Specialist Zero Downtime

PassX – Automation Impact

The Business Case for Automation

Automation Is No Longer a Luxury —
It's a Competitive Necessity

Businesses that delay automation fall further behind every quarter. By integrating intelligent case handling and order picking systems, operations can reduce labor costs by 50–70%, increase throughput by 2–3×, and achieve near-perfect order accuracy — around the clock. Replacing repetitive manual tasks with high-speed, consistent automation doesn't just lower costs; it unlocks a leaner, safer, and infinitely more scalable operation — with measurable ROI from the very first day of deployment.

70%

Labor Cost Reduction

Typical range: 50–70% depending on product mix and operation type

3×

Throughput Increase

2–3× more orders processed per shift vs. manual operations

24/7

Uninterrupted Productivity

No breaks, no shift changes, no sick days — full output every hour

Operation Transformation

Before vs. After Automation

Before Automation

Labor Costs

High and rising. Large headcount required for picking, sorting, and loading — with overtime costs during peak periods.

Operating Hours

Limited to shift schedules. Productivity drops nights, weekends, and holidays. Peak demand creates bottlenecks.

Order Accuracy

Human error rates of 1–3% lead to mis-picks, returns, and customer complaints that erode margins.

Workplace Safety

Repetitive lifting and loading increases injury risk, insurance premiums, and absenteeism.

Scalability

Scaling requires hiring, training, and managing more staff — slow and expensive to respond to demand surges.

Throughput

Output is capped by physical human limits. High-volume periods cause delays, errors, and dissatisfied customers.

After PassX Automation

✓

Labor Costs

Reduced by 50–70%. Remaining staff are redeployed to higher-value roles — supervision, quality control, and management.

✓

Operating Hours

True 24/7 operation. Robots don't stop for breaks, weekends, or weather. Your operation runs at full capacity always.

✓

Order Accuracy

Error rates drop to near zero. Consistent, sensor-guided picking eliminates mis-picks and reduces costly returns.

✓

Workplace Safety

Robots handle all heavy lifting and repetitive tasks. Injury rates drop dramatically, reducing liability and insurance costs.

✓

Scalability

Add capacity with software configuration, not headcount. Scale instantly to handle volume spikes without hiring timelines.

✓

Throughput

2–3× more orders processed per hour. Consistent high-speed output regardless of time of day or season.

Case Handling & Order Picking